Examples of QRM in Thermal Validation

Autoclave Validation

Risk: Uneven temperature distribution could lead to incomplete sterilization.

QRM Application: Conduct risk assessments for load configurations and identify critical spots for temperature sensors to ensure uniform heat distribution.


Cold Chain Validation

Risk: Temperature excursions during storage or transport might compromise product quality.

QRM Application: Use risk-based mapping to monitor high-risk areas (e.g., door zones in storage units) and determine frequency of monitoring.


Warehouse Mapping

Risk: Inadequate temperature or humidity control in storage areas.

QRM Application: Perform risk assessments to define monitoring points, focusing on areas prone to temperature fluctuations, such as near HVAC vents or walls exposed to sunlight.


Process Validation for Freeze Dryers

Risk: Inconsistent freezing or drying might affect product stability.

QRM Application: Identify and mitigate risks related to temperature sensor calibration or placement during thermal profiling.


Calibration of Temperature Sensors

Risk: Faulty or uncalibrated sensors can lead to inaccurate data and failed validation.

QRM Application: Develop a risk-based calibration schedule, prioritizing sensors in critical processes over less critical ones.


Heat Distribution in Ovens

Risk: Poor heat distribution could result in uneven drying or sterilization.

QRM Application: Use QRM to assess risks of temperature deviations and determine the appropriate number and placement of thermocouples during validation.


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Resource Person: Yousef Housin

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